A rubber stopper and an aluminum cap typically comprise a vial closure system
Vial forming from glass tubes is a manufacturing process laden with numerous challenges, due to the stringent needs of the pharmaceutical packaging industry.
Thanks to its consolidated experience as a glass forming machine manufacturer, Spami – a Stevanato Group brand – designs its vial lines with an emphasis on all forming phases: glass tube feeding, the glass forming process (heating, neck and shoulder forming, cutting, bottom forming), transport, annealing and packing.
On-going technological improvements and the synergistic cooperation with Ompi – a sister division specialised in primary packaging of pharmaceutical glass – have enabled Spami to continuously improve its technological offer.
In turn, this has led to accurate in-house equipment design, with constant monitoring of critical parameters capable of influencing forming precision.
As a result, Spami lines are able to produce containers that satisfy the needs of the most demanding pharmaceutical companies in terms of mechanical resistance, cosmetic and dimensional requirements and, consequently, high reliability during the filling, capping and crimping phases, and other operations.
Stevanato Group vial forming lines are designed and built to ensure optimal mechanical durability, thanks to carefully selected raw materials for their construction and an extremely accurate assembly process.
Thanks to this optimized construction process, the lines have a reduced rate of obsolescence and their lifetime can exceed 25 years.
Since all the machines operate with the highest mechanical precision and feature easy-to-use HMIs, they ensure seamless high-speed production, fewer rejects, mechanical resistance, and vials conforming to cosmetic and dimensional standards, making them the best solution to preserve drug integrity.
Vial forming lines come in a variety of specifications that vary depending on the production requirements. By maintaining close ties with the customer throughout every step of the process, the Stevanato Group is able to design and manufacture fully custom-made, purpose-built equipment capable of producing vials with entirely custom dimensions and shape.
The 3BS30 is a high-speed forming machine, ideal for the production of large batches. It has 30 upper chucks for neck forming and 20 lower chucks for bottom forming (10 on each side).
It processes glass tubes up to a diameter of 40 mm, producing 2 vials with each index movement at a maximum mechanical speed of 45 index movements (90 pcs/minute).
The 3BS30 EV is a state-of-the-art vial forming machine equipped with servo motors to control the most critical operations of the forming process.
With its 12 bottom forming stations, enhanced process stability and ease of use, it can work at a maximum mechanical speed of 54 index movements (theoretical speed of 108 pcs/minute).
The BZ16 is a highly flexible machine, ideal for the production of small-medium batches of standard and non-standard vials. It has 16 upper chucks for neck forming and 10 lower chucks for bottom forming. It produces one vial for each index cycle.
A high-speed version of the machine equipped with servomotors is also available, which can operate at up to 60 index movements/minute.
Weight: 4,500 kg
The BZ is a new concept of vial forming line, composed of 2 single-exit forming machines combined in a single line.
The H3S is the latest development in vial forming machines, managing a 50% increase in output (theoretical speed of 180 pcs/minute) coupled with a significant reduction in the changeover time.
Thanks to its 3 exits, it is the most highly performing vertical vial forming line available on the market. The servomotors that drive each one of the 30 lower chucks ensure greater control of the process.
The HS Line is the brand new vial forming line that embodies a great technological leap for forming machines:
Ompi Vials are offered in different sizes and capacities that can contain both liquid and lyophilized drugs
The low delamination propensity vial in a Ready-to-Use configuration
Seamless high-speed machines ensuring resistant and cosmetic-compliant cartridges from 1 ml to 5 ml
Syringe forming lines designed and built to produce syringes with optimal cosmetic, chemical and physical performance to preserve drug integrity and guarantee the safety of patients.
A gentle handling of the glass container during the forming process and the afterforming phase ensures premium-quality glass containers
Devised to guarantee an optimal thermal profile, highly performing and completely safe for the operators
Technologically advanced in-line or stand-alone systems for detecting cosmetic defects