Unique systems for the assembly and installation of all types of items and materials
Serialization for pharmaceutical products is necessary to avoid counterfeiting and ensure patient safety.
As an additional safety, pharmaceutical products can be tracked through the entire supply chain, starting at the production line and ending at the pharmacies.
SVM follows a strict project plan throughout every project that we work on and we cooperate with customers in all subjects.
Understanding the specific requirements and plant equipment and system forms the basis for our serialization solutions being retrofitting or adding on modules on existing lines, or replacing old lines with new equipment.
SVM is present all the way, incorporating most common brands in its serialization software, giving huge freedom and flexibility.
The SVM serialization unit is combining good craftsmanship and solid performance with a good design. The unit can be used as a pure off-line serialization unit to serialize products off-line or it can be incorporated in existing packaging line concepts.
Either way, SVM can ensure a smooth and well documented implementation.
Existing lines
The SVM serialization solution S3 is very flexible and can be added to most packaging lines using the most common types of equipment.
To incorporate the S3 solution on existing lines our engineers analyze the existing line to find the best and most cost-effective solution for serialization.
We can use most common types of equipment and are therefor not forced to change equipment on the existing lines unless it is inevitable.
Serialization software
The SVM serialization solution S3 can be applied to existing lines to reduce equipment investments considerably.
Our solution is very flexible and can be modified to work with most common types of printers and vision solutions. Prior to incorporating serialization solutions we conduct a line analysis to identify the possibilities and options.
The report created will suggest a solution and will ease the decision making.
Prior to implementation of a serialization solution the existing line needs to be firmly investigated.
We perform an analysis to define the possibilities of integrating the serialization solution using existing equipment and modules.
The data exchange with site server / ERP is defined and the line PLC access is verified
Line analysis
• Hardware, printer, labelling, vision
• Software, PLC, servo, vision, robot
• Equipment to be re-used
System analysis
• ERP, batch & recipe handling, site server
Report
• Line & system analysis report
• URS base
• Project budget
• Timeline
Based on the line and system analysis report the project scope can be defined and the creation of the URS and design specification (DS) can be initiated
Solution
• Line modification suggestions
• System modification
• Integration of line server to site server/ERP and to packaging line
• Serialization level
• Aggregation
Project definition
• URS definition
• DS definition
• Project scope
• Project budget and timeline
Once the project scope has been final decided, SVM will modify the S3 serialization software to the specific line and the communication with site server / ERP system is enabled.
The S3 server is added to communicate with the machine PLC and enable a smooth data exchange
Solution
• Serialization line server installed
• Data exchange with batch server/site server/ERP
• Line modification hardware and software
Serialized production
• SAT/IQ/OQ
• PQ
• OEE optimization
• Training
• Batch test run
• Full integration of serialization
Integrated Multifunctional Serialization Unit - Industry 4.0 Compliant
This extremely compact unit, compliant to the latest Track & Trace regulations, is suitable to satisfy all current serialization and latest FMD regulations.
It is a modular and configurable unit with an integrated check-weighting unit with a dedicate reject system, complete with reject verification, up to three labeling units, to apply tamper evidence on the closing flaps, after having printed product-specific data on them and an additional label on the top of the carton.
Features
Compact Print & Verify Unit
This extremely compact unit, compliant with the latest Track & Trace regulations, is suitable to print product specific data, including 2D data Matrix code, verifies it and rejects the carton if not compliant.
Easily fitted in any new or existing line, thanks to the small footprint, it can connect with either a manual or an automatic aggregation station.
Features
Unique systems for the assembly and installation of all types of items and materials
Transforming complex processes into compact, coherent packaging systems
