Advanced Industrial Solutions - Stevanato Group
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Advanced Industrial Solutions

Smart Industrial Solutions

In its dual role of manufacturer and provider of Engineering Systems, Stevanato Group develops technological solutions that satisfy the most demanding customer: ourselves!

Stevanato Group Engineering Systems, through targeted acquisitions, gained the needed experience and know how to propose integrated solutions that combine modularity and complementarity. The benefit for any production company is the drastic improvement of its manufacturing processes.

After five decades, Stevanato Group Engineering Systems is one of most qualified and expert partner for anyone who wants to transform and automate its production process in a Smart Industrial Solution.


Fully compliant with Industry 4.0 standards,
the Stevanato Group Engineering Systems package includes:

 

  • Robots that are quickly and automatically reconfigurable

  • Excellence in the handling of the most demanding goods, proven by the development of complete lines for pharmaceutical containers, also in sterile environment

  • Fully integrated system of all process phases, integrating the latest available quality control technology

 

  • Highly flexible modular packaging lines, suitable to handle multiple products with minimized and automatic size change over

  • The robotic systems, that handle all components, automatically adapts in seconds to each configuration, making suitable to process also the smallest batches

  • Intelligent transport system to connect the lines with intermediate buffering, storage areas and warehouses

Flexibilty 

Multiple-product and variant-capable lines which automatically reconfigure themselves for the next batch.
This allows efficient and economic production of even the smallest sized batches, making mass customization affordable, as in our lines for clinical trial manufacturing and personalized medicines.

Process Automation

Flexible handling systems, automatic material loading, logistic integration, machines interconnected with warehouses and external suppliers all contributing to a lights-out manufacturing process.

Quality

Zero Defects as a result of a 100% inspection of each manufacturing step using either sensors or cameras, maximising line efficiency and investment return. Real-time feedback enables immediate correction and eliminates non-conformities. Absence of rejects and rework-associated costs.

Time to Market

New products can be introduced onto the market in a very short time thanks to production simulation systems. Once set up, the “Digital Twin” model stays live, allowing for constant and immediate feedback between theoretical and effective plant performances, identifying deviations and bottlenecks.


 

The Challenges we have faced and solved



 

Smart Automatic Intralogistic System

The Challenge

A primary confectionery industry expressed to Stevanato Group Engineering Systems the need to realize an intelligent transport system to connect several steps of their process. The goods are fragile, with time restraints and thousands of possible product combinations. The line had to be installed in an existing factory already in production, where physical barrier could not be removed.

The solution

Stevanato Group Engineering Systems delivered a fully integrated system, including customized loading and unloading stations, plus over 200 autonomous rovers.

  • The system interconnects automatically more than 20 production lines, through the various manufacturing steps, ensuring maximum flexibility. We can summarize the process in the following steps:
  • The first group of equipment manufactures semi-finished goods that have to be personalized
  • Each machine of the second group can personalize the semi-finished good in a different flavor
  • The third group of devices finishes the products and then packs them in different presentations, also depending from end market.
  • A supervisor, connected to the ERP, MES, WMS, manages all the three groups of machines and each rover. In this way in the 5.000 square meter installation, the delivery of the products is optimized in real time, depending on the schedule and the actual line performance.

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How can we help you?


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