Syringe forming lines for the pharma industry - Stevanato Group
Syringe forming lines: designing and manufacturing advanced glass syringe converting lines ensuring high efficiency and flexibility. Syringe forming lines, Stevanato Group.
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Purpose-built equipment to manufacture customized syringes, integrating several techniques to ensure the highest container quality
Syringe forming lines
Purpose-built equipment to manufacture customized syringes, integrating several techniques to ensure the highest container quality
Producing syringes with custom dimensions and shape
Syringes are complex products that require an extremely precise forming process: Stevanato Group syringe manufacturing lines include several specifications, which are normally optional, such as servomotors for controlling the most critical manufacturing phases (cone forming, total length) and flow meters for automatically regulating the burners.
Overview
Features
GS24/16
GS36/15-2
Best application
a flexible machine suitable for the largest syringe range
suitable for high-speed machines that produce small syringes
Syringe range
from 0.5ml to 5ml
0.5 ml, 1 ml long, 1 ml STD
Syringe per cycle
1
2
Max mechanical Speed
40 index movements
40 index movements
No. of chucks
24 upper chucks for cone forming, 16 lower chucks for flange forming
36 upper chucks for cone forming, 30 lower chucks for flange forming
See our lines in action
GS36/15-2
dual exit glass syringes forming line
Watch Video
GS24/16
Glass Processing - Syringe Forming Line 2
Watch Video
High quality, high reliability
Cutting-edge, easy-to-use automatic production lines with the aim of maximizing production efficiency, preventing human error and obtaining premium-quality glass containers
Close ties with the customer throughout every step of the process enable to provide fully custom-made, purpose-built equipment to produce syringes with custom dimensions and shape
End result guarantees highly reliable and safe critical phases for the pharmaceutical company, thanks to stable and proven processes stemming from extensive experience in design solutions and dimensional control technology
All the machines operate with the highest mechanical precision and feature easy-to-use HMIs, ensuring seamless high-speed production, fewer rejects, mechanical resistance, and syringes conforming to cosmetic and dimensional standards, to preserve drug integrity
A complete production line or stand-alone modules
Syringe forming line
1. Tube Loader
2. Dimensional controls
3. Afterforming line
4. Annealing ovens
2. Cosmetic controls
5. Needle Assembly
6. Automatic packing machines
Syringe line production
1. Tube Loader
2. Dimensional controls
3. Afterforming line
4. Annealing ovens
2. Cosmetic controls
5. Needle Assembly
6. Automatic packing machines
Stevanato Group glass converting lines come as a turnkey package, including the forming unit and other process equipment, or as stand-alone modules. Completely automatic washing equipment to remove particles from the glass and reduce cosmetic defects is also available.
The System picks the containers and automatically places them inside trays or blisters
Siliconization
Siliconization is a critical process that influences container performance: distribution must be optimized and monitored to ensure a safe and effective administration to the patient and to guarantee drug quality. Silicone, in the form of emulsions and/or oil, is primarily used as a lubricant. When applied to syringes, it favours and improves the glideability. Moreover, the silicone layer minimizes the interactions between the product and the glass container, and prevents certain products from sticking to the internal surface, making the glass appear perfectly transparent.
Needle assembly line siliconization
Optimizing control of the process through precise automation, our siliconization lines are designed to:
• Increase gliding performance between the glass and internal components (e.g. rubber parts) • Improve the flow of liquid solutions inside the container, reducing “dead volume” concerns • Reduce the interactions between the pharmaceutical product and glass container • Process the most common sprayed materials: silicon emulsion or silicon oil
Features
Pre-heated with an electrical heating system
Independent delivery system for each spray nozzle
Volumetric pumps for silicone dose accuracy
Silicone spray nozzle and air flows to uniformly spread the silicone along the internal surface of the glass product
Baking lehr with electrical or gas heating system. The baking lehr can be installed on the siliconization line or be an independent unit, depending on the type of silicone used.
A complete production line or stand-alone modules
Syringe forming line
1. Tube loader
2. Dimensional controls
3. Afterforming line
4. Annealing ovens
2. Cosmetic controls
5. Needle Assembly
6. Automatic packing machines
Syringe line production
1. Tube loader
2. Dimensional controls
3. Afterforming line
4. Annealing ovens
2. Cosmetic controls
5. Needle Assembly
6. Automatic packing machines
Stevanato Group glass converting lines come as a turnkey package, including the forming unit and other process equipment, or as stand-alone modules. Completely automatic washing equipment to remove particles from the glass and reduce cosmetic defects is also available.
Our equipment is geared towards ensuring ease of use, low footprint, and energy saving
Siliconization
Siliconization is a critical parameter that influences the container performance: it must be optimized and monitored to ensure a safe and effective administration to the patient and to guarantee drug quality.
Silicone in the form of emulsions and/or oil is a lubricant that favors and improves the glideability of syringes.
Moreover, the silicone layer minimizes the interactionsbetween the product and the glass container, and prevents certain products from sticking to the internal surface, making the glass appear perfectly transparent.
Needle assembly line siliconization
Optimizing control of the process and its reliability through precise automation, siliconization lines are designed to:
Increase gliding performance between the glass and the internal components (e.g. rubber parts);
Improve the flow of liquid solutions inside the container, reducing “dead volume” concerns;
Reduce the interactions between the pharmaceuticals and the glass containers;
Process the most common sprayed materials: silicon emulsion or silicon oil.
Features
Pre-heating with electrical heating System;
Independent delivery system for each spray nozzle;
Volumetric pumps for silicone dosing accuracy;
Silicone spray nozzle and air flows to uniformly spread the silicone along the internal surface of the glass product;
Baking lehr with electrical or gas heating system. The baking lehr can be installed on the siliconization line or be an independent unit, depending on the type of silicone used.
Interested in Syringe forming lines? Submit your request
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