Easy Series - Stevanato Group
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Easy 200 SY

Compact fully automatic inspection machine for plastic and glass syringes, index motion technology for a reliable and efficient detection of cosmetic defects, cap/needle, plunger and contaminants.

Easy200 SY can process syringes containing injectable liquid products, highly-viscous and suspensions products up to 200 pcs/minute.

  • Particles inspection
  • Cosmetic inspection on the container
  • Cap/needle inspection, Fill level
  • Flange control
  • Plunger
  • Very compact footprint available for in line connection
  • Index motion
  • Main turret with 36 spindles
  • Real time inspection results
  • High speed high resolutions cameras
  • Innovative inspection algorithms for false rejection reduction
  • inspection components are mounted in a fixed position
  • Product range from ø 8,65mm up to ø20mm
  • Capacity for maximum output of 200 units/min
  • Defects separation by categories through pneumatic devices
  • Change parts optimized for quick change over
  • Full IQ/OQ support package
  • operator interface available in customer’s language
  • Ergonomicity of the component and parts
  • Denester and Renester available for in line connection
  • Machine Speed: 12.000 pcs/h max
  • Containers Spinning System: 36 spinning motors with adjustable rotation speed up to 4000 rpm
  • Powerful LED light sources from bottom, rear and polarized
  • Electric Supply: 400V- 220V±10% 50/60Hz 3Ph + ground
  • PC: Siemens industrial PC with Raid array for simultaneous data back up
  • PLC: Siemens S7/300 series with profibus communication port
  • Control panel: 19” colour touch screen monitor with external keyboard
  • SCADA System: Siemens WinCC Flexible (Compliance with 21CFR11)
  • UPS for power backup
  • Modem for remote support
  • Vision System: Optrel’s proprietary vision system PVSI (Programmable vision system interface)
  • Validation Documents: Machine in compliance with the most important standard regulations and guideline.
  • CFR21 part. 11 - Audit Trail - cGMP and GAMP5
  • S3 – S4 –S5: for particles and fill level inspection
  • S0: needle cap defects, cap shape

Optional: Additional camera for cosmetic inspection, turbidimeter and spectrometer and leak detection  available

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Easy 200 LKD

Easy 200 LKD is a compact, fully automatic inspection machine combined with leak detection, index motion technology for a reliable and efficient detection of cosmetic defects, tip/cap, color ring detection, contaminants, microcracks, and pinholes.

Easy 200 LKD can process ampoules and vials containing injectable liquid products, up to 200 pcs/minute

  • Particle inspection
  • Cosmetic inspection of the containers
  • Tip/cap inspection, fill level
  • Alu seal control
  • Applicable to any type of ampoules containing liquids, which have minimal electro-conductivity
  • Two High Voltage detection stations capable of generating up to 35KV at high frequency
  • Strong compact footprint
  • Index motion
  • Main turret with 24 spindles
  • Real-time inspection results
  • High-speed, high-resolution cameras
  • Innovative inspection algorithms for false rejection reduction
  • Fixed inspection components
  • Product range from ø 10 mm up to ø 22 mm
  • Capacity for maximum output of 200 units/min
  • Separation of defects by categories through pneumatic devices
  • Change parts optimized for quick changeover
  • Full IQ/OQ support package
  • Operator interface available in customer’s language
  • Ergonomics of its components and parts
  • Machine speed: 12.000 pcs/h max.
  • Containers spinning system: a total of 2 brushless motors with adjustable rotation speed up to 3000 rpm
  • Powerful LED light sources available from bottom, rear, and polarized
  • Electric supply: 400V- 220V ±10% 50/60Hz 3Ph + ground
  • PC: Siemens industrial PC with RAID array for simultaneous data backup
  • PLC: Siemens S7/300 series with Profibus communication port
  • Control panel: 15” color touchscreen monitor with external keyboard
  • SCADA system: Siemens WinCC flexible (compliant with 21CFR11)
  • UPS for power backup
  • Modem for remote support
  • Vision system: Optrel’s proprietary vision system PVSI (Programmable Vision System Interface)
  • Validation documents: machine compliant with the most important standard regulations and guidelines
  • 21CFR11 - Audit Trail - cGMP and GAMP5

 

  • S1 – S2 – S3: for particle and fill level inspection
  • S0: tip/cap defects, tip/cap shape, Alu seal inspection

Optional: additional camera for cosmetic inspection available


 

Easy 400

Easy 400 can process ampoules and vials containing injectable liquid products, up to 400 pcs/minute.

  • Particle inspection
  • Cosmetic inspection of the containers
  • Tip/cap inspection, fill level
  • Alu seal control
  • Strong compact footprint
  • Servo drive technology
  • Main turret with 40 spindles
  • Real-time inspection results
  • High-speed, high-resolution cameras
  • Innovative inspection algorithms for false rejection reduction
  • Inspection components mounted in a fixed position like mirrors, lights, cables or cameras
  • Product range up to ø 30 mm diameter
  • Capacity for maximum output of 400 units/min
  • Separation of defects by categories
  • Change parts optimized for quick changeover
  • Smooth handling, no turbulence, no moving parts
  • Full IQ/OQ support package
  • Swing arm including operator interface available in customer’s language
  • Ergonomics of the components and parts
  • Machine speed: 24.000 pcs/h max.
  • Containers spinning system: a total of 4 brushless motors with adjustable rotation speed up to 3000 rpm
  • Powerful LED light sources
  • Electric supply: 400V- 220V ±10% 50/60Hz 3Ph + ground
  • PC: Siemens industrial PC with RAID array for simultaneous data backup
  • PLC: Siemens S7/300 series with Profibus communication port
  • Control panel: 19” color touchscreen monitor with external keyboard
  • SCADA system: Siemens iFIX (compliant with 21CFR11)
  • UPS for power backup
  • Modem for remote support
  • Vision system: Optrel’s proprietary vision system PVSI (Programmable Vision System Interface)
  • Validation documents: machine compliant with the most important standard regulations and guidelines
  • 21CFR11 - Audit Trail - cGMP and GAMP5
  • S1 – S2 – S3: for particle and fill level inspection
  • S0: tip defects, tip shape, Alu seal inspection
  • Optional: additional camera for cosmetic inspection available

 

Easy 400 LKD

Easy 400 LKD is a compact, and fully automatic inspection machine combined with leak detection featuring still cameras for reliable and efficient detection of cosmetic, tip/cap, color ring detection and contaminants, microcracks, and pinholes. Easy 400 LKD can process ampoules and vials containing injectable liquid products, up to 400 pcs/minute.

  • Particle inspection
  • Cosmetic inspection of the containers
  • Tip/cap inspection, fill level
  • Alu seal control
  • Applicable to any type of ampoules containing liquids, which have minimal electro-conductivity
  • Four High Voltage detection stations capable of generating up to 35KV at high frequency
  • Strong compact footprint
  • Main turret with 40 spindles
  • Servo drive technology
  • Real-time inspection results
  • High-speed, high-resolutions cameras
  • Innovative inspection algorithms for false rejection reduction
  • Inspection components mounted in a fixed position like mirrors, lights, cables or cameras
  • Product range up to ø 30 mm diameter
  • Capacity for maximum output of 400 units/min
  • Separation of defects by categories
  • Change parts optimized for quick changeover
  • Smooth handling, no turbulence, no moving parts
  • Full IQ/OQ support package
  • Swing arm including operator interface available in customer’s language
  • Ergonomics of the components and parts
  • Machine speed: 24.000 pcs/h max.
  • Containers spinning system: a total of 4 brushless motors with adjustable rotation speed up to 3000 rpm
  • Powerful LED light sources
  • Electric supply: 400V- 220V ±10% 50/60Hz 3Ph + ground
  • PC: Siemens industrial PC with RAID array for simultaneous data backup
  • PLC: Siemens S7/300 series with Profibus communication port
  • Control panel: 19” color touchscreen monitor with external keyboard
  • SCADA system: Siemens iFIX (compliant with 21CFR11)
  • UPS for power backup
  • Modem for remote support
  • Vision system: Optrel’s proprietary vision system PVSI (Programmable Vision System Interface)
  • Validation documents: machine compliant with the most important standard regulations and guidelines
  • 21CFR11 - Audit Trail - cGMP and GAMP5
  • S1 – S2 – S3: for particle and fill level inspection
  • S0: tip/cap defects, tip/cap shape, Alu seal inspection
  • Optional: additional camera for cosmetic inspection available

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